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Custom Woven Patches

Get Ultra-Detailed Logos with a Smooth, Flat Finish

Capture fine lines and small text embroidery can’t handle
Deliver clean, intricate logos with a lightweight feel
Ideal for hats, apparel, and detailed branding applications
Capture fine lines and small text embroidery can’t handle
Deliver clean, intricate logos with a lightweight feel
Ideal for hats, apparel, and detailed branding applications

Custom Woven Patches


Product Features
Choose custom Woven Patches when your design demands precision. Thin threads create a smooth, flat finish with lasting durability ideal for apparel and hats.

Learn More About Woven Patches

Overview

Using an interlaced weaving process, Woven Patches combine intricate designs with a traditional, woven thread look. Choose from 75 thread colors for your design, up to 6 colors per design, and can be finished with a stitched border or a clean, borderless edge.


Two adhesive options:

Heat Applied - to be applied with a professional heat press. Not recommend for heat sensitive fabrics.

Pressure Sensitive - sticker backing for use on hard goods. Not recommended for surfaces that may contain an oil finish such as silicone or any type of outdoor goods.


  • Up to 6 thread colors per design
  • 75 thread color choices
  • Ideal for intricate designs with small text or detail
  • Pre-production physical sample not available (electronic simulation only)
  • Washability/Care Instructions: will withstand up to 50 domestic washing machine cycles.
  • For best results, applying with a heated lower platen is recommended
  • Shelf Life: One-year shelf life before applying (room temperature controlled environment; do not expose it to temperatures above 485°F).
  • Minimum Quantity: 50 pieces
  • Recommended Fabrics for Heat Applied: cotton, polyester, cotton/poly blends (not recommended to use on heat sensitive fabrics. Ex: some nylons, silk, leather, wool, fleece, etc.)



Helpful Links

Woven Custom Patch Pricing



1.50-2.00"2.01-2.50"2.51-3.00"3.01-3.50"3.51-4.00"4.01-4.50"
50-992.973.633.994.569.6910.80
100-2492.442.993.313.767.988.89
250-4991.742.122.362.685.716.34
500-9991.601.962.142.445.185.75
1,000-2,4991.381.701.882.144.605.14
2,500-4,9991.231.521.681.914.124.58
5,000-9,9991.101.361.501.723.694.12
10,000-19,9990.981.211.341.553.333.72

Pricing is in USD - up to 6 thread colors

Art Set Up Fee: $30 (Includes a digital pre-production sample for approval)

Size = (Length + Width) / 2

Because your design is made especially for you, Custom Logos are non-refundable.

Prices shown are subject to change without notice and are not guaranteed.


Download 2026 Price Guide



Production and Shipping Times

Step 1: Upload your art and pay the set-up fee. Your proof will be sent via email within 2-3 business days.

Step 2: Approve your proof and place your order. Your order will ship within 5-6 business days.

Step 3: Your order ships and you will receive in hand 1-2 business days.

NOTE: All leads times are subject to change. Larger orders may result in additional business days for production. Actual ship times provided during checkout. If design changes are requested after initial proof, a new proof will be sent within stated timeframe, which will extend the overall timeline

Accepted File Types

.AI, .JPG, .PDF, .PNG, .PSD, .SVG


Adobe Illustrator® - all versions

Adobe Acrobat® (PDF) - all versions

Adobe Photoshop® - all versions



Production Details

  • Color: A minimum of 2 colors must be used and maximum of 6 colors per patch (excluding the border).
  • Minimum Size: 1.5" x 1.5"
  • Maximum Size: 7.48" x 7.48"
  • Minimum Text Size and Elements: .2 mm wide x 2 mm height
  • Border: with or without a stitched border. The edge must be 5mm (+/- 1mm) space with the stitched border. For borderless, the edge must have 3mm (+/- 1mm) space from the design to the edge of the patch.
  • Disclaimer: The alignment of the logo and out edge may vary by +/- 2mm. Patches are at risk of irregularities due to the nature of the production. Due to the natural behavior of the weaving process, background color variation may be visible when darker colors are used over light colors



Woven Patch Application Settings


Hotronix® 360 IQ™ Hat Press
Icon Time: 15-20 Seconds
Icon Temperature: Upper 280°F | Lower 320°F
Icon Pressure: Medium
Icon Cover Sheet: 1/8" Foam Pad
Heated Upper Platen
Icon Time: 15-20 Seconds
Icon Temperature: 360°F
Icon Pressure: Medium
Icon Cover Sheet: FlexStyle Silicone Pad or 1/8" Foam Pad
  • Pre-heat the lower platen for 60 seconds and fabric for 20 seconds.




Heated Upper & Lower Platens
Icon Time: 15-20 Seconds
Icon Temperature: Upper 280°F | Lower 320°F
Icon Pressure: Medium
Icon Cover Sheet: FlexStyle Silicone Pad or 1/8" Foam Pad
Cap Press
Icon Time: 15-20 Seconds
Icon Temperature: 360°F
Icon Pressure: Medium
Icon Cover Sheet: FlexStyle Silicone Pad or 1/8" Foam Pad
  • Pre-heat the lower platen for 60 seconds. Load cap and pre-heat 20 seconds. Cover with Flex Pad and press.



Pressure Sensitive Application Instructions
  • Make sure the application area is thoroughly cleaned. Rubbing alcohol can be used.
  • Remove paper backing and press firmly on the desired location.
  • For best results, please allow at least 24 hours cure time.
  • Note: for use on smooth, hard surfaces. Not recommended for surfaces that may contain an oil finish such as silicone or any type of outdoor goods.




Additional Notes

  • For best results, applying with a heated lower platen is recommended
  • The recommended time, temperature, and pressure settings are for Stahls' Hotronix® heat press machines. Settings on other heat presses may vary.